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March 22, 2024

Bühler's Grain Innovation Center construction enters final stage

March 21, 2024 - Bühler's new Grain Innovation Center (GIC) in Uzwil is nearing completion, marking a significant milestone in the field of grain processing innovation. This new facility will become the successor of Bühler's former Grain Technology Center, which has served the milling industry since 1951.

Bühler’s new Grain Innovation Center in Uzwil is nearing completion, marking a significant milestone in the field of grain processing innovation.

The facility is being completely rebuilt to support customers in navigating the evolving market dynamics in the grain processing industry and to develop the foods of the future. In the multi-purpose centre, customers from the food and animal feed sectors can conduct trials on new products and explore new processes and solutions. They will also have full access to Bühler's exceptional ecosystem of Application & Training Centres at the headquarters, covering the entire protein value chain. The GIC will open its doors to customers, partners and guests on October 28, 2024.

Bühler's former Grain Technology Center, operational for nearly 75 years, needed modernisation to keep up with market demands. With the food and feed sectors experiencing rapid changes in the past few years, customers need more flexibility, creativity and the right environment to adapt their products. The Grain Innovation Center will support customers in addressing key issues, such as the use of local raw materials, increasing productivity and safety, and meeting requirements for new and healthier products.

The new facility spans 2000 square metres, features state-of-the-art infrastructure, and cutting-edge equipment from Bühler and its partners. "We are so excited to be nearing completion of this important new facility, which brings together Bühler's rich history in milling with cutting-edge technology. By integrating the GIC into Bühler's network of Application & Training Centres in Uzwil, customers benefit from an ideal setup that enables them to turn challenges into opportunities," says Christian Geser, Project Director Grains & Food at Bühler Group.

Construction on the project started in August 2022, when in a first step, all the equipment at Bühler's previous Grain Technology Center was removed from the building. Between October 2022 and January 2023, the building was demolished and a new foundation built. The construction of the five-story GIC started in February 2023 and was completed in 12 months. Now, in March 2024, the project has entered its final phase, and the installation of all equipment and systems has begun. Some of the previous equipment was refurbished for reuse in the new GIC. Remanufacturing machines offers not only economic but also environmental benefits, such resource efficiency by reusing components and waste reduction. Some of the machines were sold to customers and only a minor portion was discarded and recycled.

The modernisation project also includes Bühler's Milling Academy and the Swiss Institute of Feed Technology (SFT), both of which will be housed in a new structure strategically located next to the GIC to increase synergies. 

Spanning an area of 1600 square meters, this new training facility for the Milling Academy and the SFT will have classrooms, an open learning area, meeting rooms, a customer service corner, new laboratories, a workshop area and a larger changing room for customers and employees. This new building will enable Bühler's team and customers to adapt and develop the skills needed to keep pace with a quickly changing and increasingly challenging work environment. About 800 customers and 150 internal employees were trained in more than 120 training courses offered by the Milling Academy and the Swiss Institute of Feed Technology in 2023. The building is slated to be operational by January 2025.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 21, 2024

Storing and discharging bulk materials - operation, design and specifications of hoppers and silos for reliable discharge

March 21, 2024 - Learn from the experts at the Wolfson Centre for Bulk Solids Handling Technology as they present 2 related courses in April and May. Both courses take place in Chatham, Kent at the Wolfson Centre premises.

Storage and Discharge of Powders and Bulk Materials; 16-17 April 2024

A basic general short course covering some of the most common innies encountered by process engineers when handling bulk materials including material build-up in hoppers and unreliable discharge of the contents. Learn about:

  • Basic of hopper and silo design and function
  • Dealing with potential problems
  • Discharge aids and interfacing to feeders

Attendees are also invited to join the Practical Workshop on 18 April, where some of the theory aspects are demonstrated in Wolfson's on-site Pilot Plant.

Design of Equipment for Storing and Discharging Bulk Material 15-16 May 2024

An advanced course offering an assessment of storage and handling requirements of bulk materials for drawing up specifications and designing hoppers and silos. Learn about:

  • Minimising project risk through characterisation of bulk materials
  • Detail design for storage equipment
  • Best practice for bulk handling plant design and operation
  • When should discharge aids be applied and appropriate types
  • Methods for correct interfacing

Both courses give the opportunity to speak to the experts and network with other attendees.

Who should attend?

All courses are written with the engineer in mind. They are recommended for operators who handle bulk materials daily, for maintenance, Health & Safety officers, plant or equipment designers and manufacturers, or management of such staff. Anyone who handles any form of bulk material could benefit from attending.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

CESCO oversees preparations for erection of steel mill building and storage plant in Cameroon

March 21, 2024 - As part of their ongoing commitment to quality and meticulous project management, CESCO has announced the successful inspection of civil works in preparation for the erection of a state-of-the-art steel mill building and external grain storage plant in Cameroon. This project, financed by the German bank AKA-Bank with the support of the German Euler Hermes Export Credit Insurance, signifies a significant step forward in the region's industrial development.

Last week, CESCO's dedicated team, led by their Senior Supervisor, conducted a thorough inspection of the site to ensure that all groundwork is correctly in place before commencing the erection phase. This included verifying the precise positioning of anchor bolts and finalising the preparations for the pouring of concrete.

In addition to CESCO's on-site efforts, they are pleased to report that deliveries of crucial components from Germany, Italy and Spain are processing smoothly, further solidifying their timeline for this project.

"We are excited to see our vision taking shape in Cameroon," said Dr Martino Celeghini, CEO of CESCO. "The meticulous inspection of the civil works are a testament to our dedication to quality and efficiency. We look forward to continuing this momentum as we move into the erection phase."

With this milestone reached, CESCO stands firm in their promise to provide excellent industrial plants and to contribute to the growth and development of the region.

For more information, please contact info@cesco-group.com.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

Innovative food security project in Bangladesh

March 21, 2024 - Bangladesh, one of the most populated countries in the world, is experiencing strong economic and demographic growth demanding expansion of their agri-food industry supported by government projects food security.


Symaga has participated in the Modern Food Security Project (MSP), led by the Bangladesh government, by manufacturing and delivering two silo installations of silos to the Danish company Cimbria. One plant is located in the town of Naranyangani, reaching up to a number of 12 silos SBHX1834/15 and the second one in Barisal, a city located in the Ganges delta with 16 silos SBHX1680/13.

The Government of Bangladesh has launched an innovative plan to build grain storage plants at several strategic locations. These plants will be equipped with a 'Food Stock Market Monitoring System'. The objective is to supervise the food stock, as well as the transport and the overall market in order to reduce inefficiencies.

Bangladesh is a key country for Symaga, with 1.5M m3 of built storage in 150 silos assembled in 'The Lands of Rivers'. The country's main agribusiness players such as City Group, A R Specialised, Auto Rice Mills, Akij, and Basundhara have relied on Symaga industrial silos. The company has participated in other projects in the Asian country as a port terminal for one of the largest business groups in the country, Bashundhara LT, and in a few weeks will start the assembly of the Chittagong terminal. 

Food security projects in Bangladesh are emblematic for Symaga, as they strengthen the company's corporate mission: helping to feed the world. We look forward to continuing to contribute to this MFSP (Modern Food Security Project) by supplying silos for the upcoming grain storage plants.

With more than 35 years of experience, Symaga has a fully automated factory with computer numerical control and cutting-edge technology. Recently visited by Darren Parris, the Group President for Milling and Grain, he has seen first-hand the army of 30+ robots and high-tech machinery that is used to reach maximum quality standards and keep Symaga costs competitive and attractive to the consumer. Darren reports that Symaga has exceeded 15,500 installations, building more than 57 million m³ of grain storage in more than 150 countries. 

After many visits to the factory, Darren has noted the constant investment in updated technology that has achieved total automation, reaching the maximum quality standard. Symaga obtained CE certificate, becoming the first silo manufacturer to obtain it. Moreover, the integral traceability system has its very own quality control system, allowing it to control all manufactured products in real time.

Speaking with the owner Alfonso Garrido, he stated "Our products are renowned for their durability and easy-assemble. Silos are manufactured in corrugated galvanized steel, with a 600 gr/m² coating in the cylinder, and zinc-magnesium covering in the roof, ensuring a double service life more than other suppliers do.”

Darren reported there were between 12,000 and 15,000 tons of galvanised steel in stock, which is a colossal amount and gives Symaga the ability to quote steel prices they already have and to deliver on time an enviable position.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 15, 2024

Heiko Otte-Witte becomes new Managing Director of Schule Mühlenbau

March 15, 2024 - F H Schule Mühlenbau GmbH, a Kahl Group company, has appointed Heiko Otte-Witte as its new Managing Director. The 54-year-old succeeds Uwe Wehrmann. Together with Marius Hermes, he takes over the management of the specialist milling company.

Heiko Otte-Witte, new Managing Director of F. H. SCHULE Mühlenbau GmbH

Schule Mühlenbau builds and sells rice and oat mills worldwide, as well as plants for processing pulses, oilseeds and specialty products such as bulgur, buckwheat and spelt. Heiko Otte-Witte is no stranger to the company based in Reinbek near Hamburg. From 2021 to 2023, he was responsible for managing major projects there. Since January, he has been supporting Marius Hermes in the management. Thanks to is many years of experience in the milling industry, he is well qualified for his new position. A miller by trade, he has held various positions in the industry during his career, including production manager of a hulling mill, engineering manager and technical director.

His new responsibilities include further developing the machines and plants and opening up new areas of business, such as protein extraction. The focus of these measures is the strengthening of Schule Mühlenbau's competitiveness. "I'm looking forward to the new challenge," says Heiko Otte-Witte. "We want to continue to supply high-quality machines and plants worldwide and be a reliable and competent partner for our existing and new customers, true to our Schule slogan: Your Partner in Milling".

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

USDA FSIS Undersecretary Dr Jose Emilio Esteban to speak at 2024 Poultry Processor Workshop

March 14, 2024 - Advancement and change continue at a rapid pace in today's poultry industry. As increasing automation and new management techniques occur, the poultry processing plant feels the impact perhaps more than any other operation in the company. Throw in labour challenges and talent development, and managing the plant becomes more complicated day by day. Learn about ways to overcome these challenges and increase efficiency and effectiveness during USPoultry's 2024 Poultry Processor Workshop that will be held May 15-16, at the Embassy Suites by Hilton Downtown in Nashville, Tennessee.


"This year's Workshop will feature a stellar line up of speakers. Participants will hear from USDA Food Safety and Inspection Service Undersecretary Dr Jose Emilio Esteban, and a representative from KFC will provide a company's perspective on 'What's Coming Down the Pike in Animal Welfare.' In addition, Wayne-Sanderson Farms' President and CEO Clint Rivers will give his perspective of 'Leadership: It Starts at the Top,'" stated Matt Wooten, operations manager, Wayne-Sanderson Farms and program planning committee chair. "With a full slate of high caliber speakers, there truly is something for everyone."

The program will also address operation challenges, including topics on Statistical Process Control: The How and the Why; Salmonella Reduction; Workforce Engagement ... Generational Differences/Navigating a Changing Workforce; Plant/Process Safety; A Preventative Maintenance Program: One Company's Success; Processing Automation Pros and Cons: User Perspective; and much more.

The agenda was developed by a program committee of plant managers and food safety and quality assurance professionals that includes Kelly Baker, Maple Leaf Farms; Cris Contreras, Golden Rod Broilers Inc; Valerie Dahlka, Wayne-Sanderson Farms; Corbett Kloster, Fieldale Farms Coroporation; Nicole Reynolds, House of Raeford Farms, Inc; Stephen Snyder, Claxton Poultry Farms; and Matthew Wooten, Wayne-Sanderson Farms and program planning committee chair.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 14, 2024

Victam Asia and Health & Nutrition Asia 2024 opens its doors

March 14, 2024 - The Victam Corporation and the VNU Group collaborate together again in organising Victam Asia and Health & Nutrition Asia 2024. Together with GRAPAS Asia, these premier events create the ultimate platform for the animal feed, health and nutrition, and milling sectors, showcasing the latest innovations and products.

The event is taking place from March 12-14, 2024, at Halls 100-102, BITEC, Bangkok. Over 250 leading companies within the industry are showcasing their products and innovations. This event is a key opportunity to engage with these industry leaders in Asia's expanding animal feed and health sector as well as the rice and grain milling industries. Network with innovators, gain insights from global leaders, and be at the forefront of emerging trends in Asia's rapidly expanding animal feed and health sector. Visitors can also learn from the best in the industry during the conferences and technical seminars which are organised simultaneously with the exhibition.

Mr Sebas van den Ende, General Manager of Victam Corporation, the organiser of Victam Asia, stated, "The 2024 edition of Victam will focus on key themes such as advancements in feed milling technology, the evolving aquafeed sector in Asia, and the latest in grain, flour and rice processing technologies, alongside critical sustainability initiatives. We are proud to host eminent exhibitors like Amandus Kahl, DSM, CSI Group and Van Aarsen, who are at the forefront of these developments."

Mr Tom Faulkner, Senior Project Manager of VNU Europe, the organiser of Health & Nutrition Asia, stated, "VNU Group specialises extensively in the animal feed industry and hosts numerous large-scale events across Asia and beyond. Health & Nutrition Asia is the only event that prioritises animal health, and nutrition profiles, as this sector continues to experience continuous growth due to the significant impact of nutrition on animal health and meat quality. Good animal health care is a crucial aspect that the animal feed business cannot overlook. We have synergised over 250 companies and 400 leading brands from various countries to business matching within the Health & Nutrition Asia. We have also curated conference topics of interest presented by speakers from government agencies, educational institutions, financial institutions, and the private sector to update industry knowledge and expand business networks endlessly."

Mr Salanroj Sutaschuto, Director of Administration Department, Thailand Convention & Exhibition Bureau (TCEB), stated, "The collaboration between two leading organisers in the industry for this event undoubtedly fulfils the needs of promoting and strengthening the image of the MICE industry in Thailand. It enhances direct tourism revenue for the country. This event serves as a significant platform for the animal feed and animal health business, which is crucial for the global livestock and food security chain. We are confident that this event will set the highest standards for the industry in years to come."

Dr Sopat Chavalkul (DVM), Deputy Director General, Department of Livestock Development, Ministry of Agriculture and Cooperatives, sated, "The Department of Livestock Development commends the collaborative initiative to congregate Victam Asia and Health & Nutrition Asia 2024 within the same locale. This cohesive endeavour allows participants to access a comprehensive array of services in one cohesive venue. Thailand serves as a hub and gateway of agricultural and livestock technology in the ASEAN region. With our robust infrastructure and conductive business environment, we offer unparalleled opportunities for investment, research, and collaboration. By leveraging our strengths and harnessing emerging technologies, we seek to drive sustainable growth and prosperity for all. The chance for feed development in Thailand covering poultry, aquaculture, encompassing livestock, are ripe with opportunities for growth and innovation. Department of Livestock is delighted to continue its unwavering support for events like Victam Asia and Health and Nutrition Asia 2024. These platforms provide invaluable opportunities for knowledge exchanges, networking and showcasing cutting-edge solutions."

Mr Nitipong Laohavisit, Acting President of the Thailand Pet Industry Association, stated, "As the pet industry continues to flourish in Thailand, so too does the importance of Victam Asia. This platform provides a unique opportunity for businesses, professionals and enthusiasts from across the region to connect, share knowledge and explore the latest advancements in per food production and animal nutrition. The Thai pet industry has witnessed remarkable growth in recent years, driven by a surge in pet ownership and a growing awareness of pet health and well-being. This increasing demand for premium pet food, treats and healthcare products highlights the consumer's need for a more complete pet ecosystem."

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

ADM's Bluffton plant is AFIA's Premix/Ingredient Feed Facility of the Year

March 14, 2024 - The American Feed Industry Association (AFIA), in partnership with Feedstuffs, named ADM's animal nutrition feed facility in Bluffton, Ind, as its 2023 Premix/Ingredient Feed Facility of the Year. Gary Huddleston, AFIA's director of feed manufacturing and regulatory affairs, presented the award to plant manager Brent Weedman during AFIA's Purchasing and Ingredient Suppliers Conference, happening this week in San Antonio.

AFIA presents the 2023 Premix/Ingredient Feed Facility of the Year award to ADM's animal nutrition feed facility in Bluffton, Ind.

"It is very obvious that the management staff at the ADM Bluffton facility is laser-focused on leading a well-oiled team in producing safe and high-quality animal feed," said Huddleston. "It is evident that they have a very qualified group of employees and leaders at the plant."

The Bluffton facility plant made a strategic shift to manufacturing premixes in response to changing markets. With a strong emphasis on safety, quality and efficiency, their efforts have been commendable. Notably, ADM's Daily Review and Response (DRR) meetings have played a significant role in enhancing employee engagement and operational effectiveness.

"We are extremely proud of our Bluffton Team! We have introduced DRR in all of our facilities and Bluffton continues to drive continuous improvement. The DRR's are designed to keep visibility and balance in our metrics. This ensures we remain focused and urgent to service our customers," stated Junior Rogers, ADM North America Director, Animal Nutrition.

The AFIA has been recognising excellent feed manufacturing facilities through the Feed Facility of the Year program since 1985. Applications for the 2024 Feed Facility of the Year program opened March 4 and will be accepted until April 12.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

Andritz introduces comprehensive automation & digitisation solutions for the feed industry

March 14, 2024 - Drawing on its group-wide expertise and experience, Andritz is introducing a comprehensive portfolio of automation and digitalisation solutions for the feed industry under its Metris digital platform. This continuously evolving, universally compatible platform supports operational efficiency, resilience, readiness and sustainability and aims to allow for fully autonomous feed plant operations by 2027.

"The journey to autonomous operations is paved with bold steps of those who embrace every facet of automation and digitalisation, turning challenges into opportunities for growth," said Sohail Nazari, Head of Automation & Digitalisation, Andritz Feed & Biofuel. "Combining expertise and state-of-the-art digital technologies, we never stand still and enable businesses to thrive. Andritz will be with you every step of the way in your journey, ensuring your plant and your business never stand still."

Operational efficiency

With digital technologies for process optimisation, asset management, operator training and knowledge management, Andritz ensures a holistic, turnkey approach to feed processing. This enables feed producers to unlock their plants' full potential over the full lifecycle, enhancing profitability and reducing total cost of ownership. The use of Andritz's Metris digital platform has led to throughput increases in the rage of 7 percent to 16 percent in various industries.

Operational resilience

Protecting feed operations from cyber risks is crucial. With their in-house provider of cyber security solutions OTORIO, Andritz ensures full visibility across all assets and operations on demand, effectively enabling IT-OT convergence and proactively mitigating digital risks to IEC 62443 standards.

Operational readiness

Simulation-based engineering has shortened ramp-up times in Greenfield projects across various industries by up to 20 percent and significantly increased revenues through saved production losses. For the first time in the feed industry, Andritz is offering full scale digital twin technology to enable virtual commissioning, allowing up to 90 percent of potential issues to be resolved before on-site commissioning.

Advanced sustainability

Andritz automation & digitalisation solutions have been instrumental in achieving reductions in specific energy consumption ranging from 3 percent to 17 percent across various industries. By proactively identifying malfunctions and maintaining asset integrity, they effectively minimise production disruptions and enhance sustainable operations.

Improving decision-making

In today's dynamic business environment, plant managers are always looking to transform complex operational data into actionable insights, while company management seeks robust data for planning and strategic decisions. Andritz automation & digitalisation solutions deliver tangible, measurable and replicable value as a basis for data-driven decisions.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 13, 2024

CESCO confirms its attendance at Grain Tech Bangladesh Exhibition & Conference 2024

March 13, 2024 - CESCO EPC recently announced its participation in the upcoming Grain Tech Bangladesh Exhibition & Conference 2024. The event will take place from April 25-27, 2024, at the International Convention City Bashundhara (ICCB) in Dhaka, Bangladesh.

At Grain Tech Bangladesh 2024, CESCO EPC will be highlighting its latest innovations in the grain industry. Visitors at Booth 103 in Hall 04 can expect to learn about the company's cutting-edge solutions designed to enhance grain processing and increase efficiency.

"We are excited to be part of Grain Tech Bangladesh 2024," said Martino Celeghini, CESCO CEO. "This event provides an excellent platoform for us to showcase our expertise and engage with industry leaders and stakeholders."

Grain Tech Bangladesh Exhibition & Conference aims to promote technological advancements and value addition in various segments of the grain industry. The event is expected to attract participants from around the globe, offering opportunities for networking and collaboration.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

AlgaEurope 2024 Conference Extends to Four Days, Introducing Industry Day

March 13, 2024 - The highly anticipated AlgaEurope 2024 Conference is set to engage attendees with an expanded program spanning four days, including a newly introduced Industry Day. Following the resounding success of AlgaEurope 2023 and evaluating the results, the organizers have responded to feedback and industry insights, extending this year's conference to incorporate a fourth day, with a fresh approach. The conference is taking place in Athens, Greece from 10 - 13 December, with the now added day on Friday, 13 December.

AlgaEurope 2024 will maintain its important elements of conference sessions, poster presentations, and a dynamic trade show which will all take place at the Divani Caravel Hotel in Athens from 10 - 12 December 2024. However, the addition of Friday, 13 December 2024, marks a significant shift towards enhancing industry engagement. On this dedicated Industry Day, participants are invited to the National Centre For Scientific Research Demokritos, offering industry leaders a prime platform to present their work on stage. Moreover, attendees will have the invaluable opportunity for a site visit to Solmeyea, situated within the Demokritos premises, facilitating firsthand exploration and interaction.

The decision to introduce the Industry Day underscores the organizers' commitment to providing enhanced exposure and opportunities for industry players. Recognizing the pivotal role of industry collaboration in driving innovation and progress within the algae sector, this dedicated day aims to catalyze partnerships, exchange expertise, and foster a culture of innovation.

Anticipating a gathering of over 450 participants, AlgaEurope 2024 aims to serve as a hub for collaboration, knowledge exchange, and innovation. Participants can expect engaging discussions on the latest advancements and breakthroughs in algae research and applications.

With its expanded agenda and unwavering dedication to advancing the algae biomass industry, AlgaEurope 2024 is poised to shape the future landscape of algae research and innovation. For more information please visit, HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

Mountaire Farms recognised as AFIA's Integrator Feed Facility of the Year

March 12, 2024 - The American Feed Industry Association (AFIA), in partnerships with Feedstuffs and the US Poultry & Egg Association (USPoultry), named Mountaire Farms' Scotland Country feed mill in Maxton, NC, as its 2023 Integrator Feed Facility of the Year. Gary Huddleston, AFIA's director of feed manufacturing and regulatory affairs, presented the award last Thursday to plant manager Hector Pacheco during the USPoultry Feed Mill Management Seminar.

AFIA presents the 2023 Integrator Feed Facility of the Year award to Mountaire Farms' Scotland County feed mill (photo credit: AFIA)

"The fact that his facility has been recognised as the Integrator Feed Facility of the Year two years in a row speaks volumes about their dedication to running an excellent facility," said Huddleston. "Their focus on producing safe quality poultry feed and employee safety is second to none."

In 2022, the feed manufacturing facility produced 1,048,635 tonnes of feed, with the plant designed for an expansion to increase production capacity to 1.75 million tonnes of feed annually. The facility is Safe Feed/Safe Food certified through AFIA's certification program.

In addition to excellence in feed production, Mountaire Farms is committed to prioritising employee safety and philanthropic efforts through two unique programs. The 'Goal Zero' program aims for zero workplace accidents, and the 'Mountaire Cares' program illustrates the company's commitment to giving back to its community through charitable giving to local nonprofits, community leadership and scholarships.

The facility also won AFIA's Integrator Feed Facility of the Year in 2022.

The AFIA has been recognising excellent feed manufacturing facilities through the Feed Facility of the Year program since 1985. Applications for the 2024 Feed Facility of the Year program opened March 4 and will be accepted until April 12.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 12, 2024

Scottish grain handling demo days, organised by McArthur BDC and Sellars Agriculture, are a huge success

March 12, 2024 - The demo days provided a unique opportunity for fifty plus Scottish farmers to discuss all things grain drying, storage and processing with post-harvest equipment experts from McArthur BDC and Sellars Agriculture.

Live demo of the 880c Mobile Grain Cleaning System

The first day (March 5) was hosted by John Duncan of Easter Balrymonth Farm, Fife.

"I was more than happy to host a demo day," said Duncan. "It's good to be aware of the available post-harvest equipment options, and to figure out what may suit your farm best while making sure it's a good investment."

Demos showed how Duncan has successfully deployed a Mecmar D 20 T mobile drier fitted with an automated control panel working alongside a Skandia Elevator AB intake and a chain and flight conveyor.

"Throughout the process of designing and implementing our set-up it has been a pleasure to work with McArthur BDC and Sellars. We are very pleased with the outcome which has simplified our system, saving both time and money,"explained Duncan.

Farmers were keen to see McArthur BDC's mobile grain cleaner being demonstrated. They quickly understood the added-value delivered to post-harvest crops by cleaning grain on farm to a high specification.

The mobile system is easy to use, can be moved, setup and operated by a single person, with the option of adding an on-board three phase generator.

The second demo day (March 6) was hosted by Chris Lovie, Farms Manager, Dunecht Home Farms, at Knockquharn Farm, Aberdeen.

Love has recently worked with McArthur BDC and Sellars Agriculture to upgrade Dunecht Home Farms' grain processing capabilities. Demos focused on his Mecmar S 35 T combined with Skandia grain handling equipment.

"The upgraded plant has transformed harvest. We have increased drying and storage capability and reduced our labour costs as the drier can be remotely managed and apart from trailer drivers making checks, it basically looks after itself!"said Lovie. "Plus, we no longer have to double or even treble handle grain, once it is out of the grain trailer, we don't handle it again until it is loaded onto lorries."

Attending farmer Graeme Mackie, who farms at Turriff, Aberdeenshire, said: "It was good to attend an open day where we were able to see first-had a completed project with all equipment in place, as opposed to plans and drawings. This allowed us to take ideas and potential designs back to our own farm."

Mackie continued: "Being able to talk to Chris Lovie about the process of planning his project and building out the tailor-made facilities was really informative, and he was happy to confirm that the equipment and systems have improved Dunecht Home Farms' grain handling process and efficiency."

"This type of event allows farmers to get to know our people and equipment far better than at an exhibition or show. These two demo days were a huge success and it was good to see such interest from Scottish farmers," said John McArthur, Managing Director of McArthur BDC.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

USPoultry seeking nominations for the Dr Charles Beard Research Excellence Award

March 12, 2024 - USPoultry and the USPoultry Foundation are accepting nominations for the Dr Charles Beard Research Excellence Award through July 1. The goal of the award, which has been presented since 2013, is to recognise outstanding completed research projects, funded by USPoultry or the USPoultry Foundation, that have made a significant positive impact on the poultry industry.


Nominations can be accepted from universities and research institutions that conduct poultry research, as well as from anyone in the research community or any USPoultry member, staff and sponsored committee. Self-nominations are also allowed. Nominations should focus on research projects completed within the past five years but may include projects completed at an earlier time if a project's impact has only recently become recognised. More information on the award can be found HERE.

To submit a nomination, please send a letter to Dr Denise Heard, vice president of research, at dheard@uspoultry.org. The letter should include the nominee's name, a brief description of the nominee's research accomplishments and the impact of the research.

The recipient of the Dr Charles Beard Research Excellence Award will be the primary researcher who conducted the recognised research project(s) and will receive round-trip transportation to, and three nights' lodging at the International Production & Processing Expo (IPPE) in Atlanta, Georgia. A cash prize of US$1500 will also be awarded. The award will be presented at IPPE during the USPoultry Chair's reception and acknowledged during the International Poultry Scientific Forum by Dr Heard.

The USPoultry research program encompasses all segments of broiler, turkey and commercial egg operations. To date more than US$36 million has been invested in the association's research program. One of USPoultry's key strategic objectives is to increase the availability and constant improvement of the quality and safety of poultry products through comprehensive research.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 11, 2024

Yemmak wins award in global design competition

March 11, 2024 - Yemmak was honoured with an award in the industrial design category of the European Product Design Award for its Fine Grinding Hammer Mill. Yemmak, a leading manufacturer of machinery and equipment in Turkey's feed industry, aims to strengthen its success in the global arena with the design award it has received.

Halil Yırtımcı, Vice General Manager of Yemmak, made the following statements about the award: "We export a large portion of our production to 46 countries worldwide and are among the leading companies in the sector. With this success, we continue to create value for Turkey. This award we have received is the most important indicator that Yemmak combines the principle of sustainability in its equipment with design."

Yemmak's FGHM series Fine Grinding Hammer Mills play a critical role in the production of fish feed and petfood. Designed specifically to reduce raw materials with a diameter of 10mm to as small as 50 µm, these mills play a vital role in the production process. This machine, which attracts attention with its new design, is made from recyclable materials and features dynamic and masculine lines. The product was elevated according to various criteria such as innovation, aesthetics, functionality and ergonomics. This design, which also boasts a modern and minimalist appearance, has been conceived in line with Yemmak's corporate identity.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 08, 2024

Bagged silage: a vital tool for feed management

March 8, 2024 - The most fundamental beef cow feeding strategy remains the use of pasture, which is considered the lowest-cost feed resource. Therefore, many cattle operations aim to maximise pasture time annually to benefit from labour, manure management, physical activity and nutrition advantages.


However, even operations that make full use of pasture must have a supplement feeding strategy. This is where silage comes into play. Providing silage is generally considered essential to address nutritional deficiencies caused by seasonal variations, adverse weather conditions, or inadequate diets.

Still, whether composed or alfalfa, corn, grass-legume mix, sorghums, or oats, the silage must be of high quality. For these higher quality forages, often supplemental and generally smaller forage crop sizes, many cattle operations now prefer to pack it into bags. This allows cattle operations tremendous flexibility in adjusting feed rations, managing herd size fluctuation year to year, and improving herd health.

"Bagging silage is an important tool for managing your forage. With cattle, you don't want to get caught in a drought and not have a feed bank. Supplemental bagged silage can make up for shortages and give cattle what's needed for a proper diet," says Kevin Huffman, owner, Huffman Farms in McGregor, Texas.

Huffman Farms, established decades ago, initially focused on stocker cattle and cropping. In 1999, Huffman decided to begin offering customer harvesting services for various crops like corn, milo, sorghum, wheat, grass and swath. Today, the operation spans roughly 530 square miles, encompassing 4200 acres of cropland, 1800 acres of range land, and a herd of 170 beef cows.

According to Huffman, the challenge is that silage quality must be high to ensure a healthy response. While piles, pits, and bunkers are often used to store forage and silage, the quality can quickly degrade when exposed to air and the environment unless it is used promptly. Some estimates suggest spoilage and loss can amount to as much as 30%.

“As you open up a pile and expose it to air, it will begin to mold and deteriorate, so the quality of feed is going to go down fast,” says Huffman. He notes that utilising piles can still be viable for a product like corn silage if it is used rapidly.

However, bagging silage is often preferred over piles for crops used less frequently or in smaller quantities. Bagging proves to be a more cost-effective method that offers greater nutrient yield per acre compared to any other approach for harvesting and storing feed. If feed conditions become unfavourable, such as excessive dryness, moisture, prolonged storage, maturity, or exposure to rain, it poses no problem as the bag remains sealed and can withstand these adversities while maintaining favourable fermentation conditions.

“There are advantages to putting higher quality forages in a bag. You can keep it fresher, more stable, and the quality is better,” adds Huffman. He notes that some bagging equipment is designed to last for many years and can be easy to maintain.

Bagged Silage Promotes Better Nutrition

High quality bagged silage plays an essential role in assuring proper nutrition for beef cattle during many important periods.

For breeding herds, the silage can help to achieve satisfactory body condition at calving, maintaining milk production and calf growth, and ensuring adequate nutrition to facilitate fertility. Supplementation of cows grazing pasture with high-quality silage can reduce the incidence of grass tetany, a disease of livestock caused by magnesium deficiency.

Silage can be fed to calves as young as three months, but some supplementary concentrates are required. Superior silage can also be fed to weaners and feeder cattle to maintain the growth rate of young cattle to ensure they reach a satisfactory weight-for-age by the start of the finishing period.

For all classes of beef cattle, high-quality silage can provide a long-term forage reserve for drought, bushfires, or floods to help ensure survival and/or production. Having the silage on hand can eliminate the high cost of purchasing feed during such emergencies. The silage also provides the option to cost-effectively finish cattle during a drought.

To further promote herd health, the silage can be mixed with proteins, minerals, and other feed additives into total mixed rations (TMR) for cattle whenever desired. TMR is a proven nutritional approach that allows cattlemen to mix and match forages, commodities, and feed additives according to stage of production and nutritional requirements. 

High-quality silage supplementation in low-quality pasture has shown positive liveweight gain responses. The use of silage supplements can enhance individual animal production and decrease pasture intake, facilitating higher stocking rates.

Proper Packing Equals Better Nutrition

One key to producing and preserving high-quality bagged silage is superior packing. 

Fortunately, as cattlemen and ranchers have used silage bagging over the years, the equipment has continued to improve. 

According to Huffman, he has used a high-speed bagger from Versa for over ten years. High-capacity baggers like Versa’s ID1014, self-propelled, can be used to bag up to 14-foot diameter and 500 feet long bags. 

“With our Versa bagger, we can pack everything we need, such as grasses, legumes, or alfalfa. We get it packed in and get all the air out. You want a big, nice smooth bag with no air pockets in there, so you are not going to have any mold or spoilage,” says Huffman.

To maximise the effectiveness of their equipment, cattlemen should prioritise packing pressure as a key factor to consider for equipment selection. With silage bagging, the oxygen is removed almost instantly, and fermentation begins promptly. The sealed bags protect silage quality and maintain favourable fermentation conditions even amid unfavourable conditions such as exposure to rain, moisture, excessive dryness, or prolonged storage. 

Among silage bagging equipment, packing is approached in various ways, which can affect productivity. One bagging system utilises a cable system with a heavy net backstop. With such a system, after each bag is filled, the cables must be rewound and the backstop moved to the next location, a cumbersome process. 

For greater efficiency, Versa created an innovative cable loop density system that uses a single adjustable cable inside the bag. The OEM also developed a heavy-duty belt system that facilitates tighter packing of longer silage bags than the industry norm, which minimises air pockets and spoilage while maximising storage capacity.

Dan Byers of Ron and Dan Byers Forage LLC in Berwick IL says he appreciates that the baggers are designed to effectively pack silage and forage without a backstop and cables, which reduces set up time at each location.

“The Versa baggers are better at packing the material, which reduces mold and waste. Once [the silage] is in the bag, it comes out the same when you remove it later,” says Byers whose family farming operation began as a custom forage harvesting business and grew to include four crews chopping and bagging silage for customers in three states. 

He refers to the bags as 'money in the bank' – ready for use when needed.

Today, the process of creating bagged silage for cattle ranchers is relatively simple. Essentially, they back up a truck, dump the feed in, and start bagging. Capacities generally range from 2-5 tons per minute for side unloading wagons to higher capacity truck rear-end loading models that handle from 4-16 tons of bagged silage per minute.

The largest model the OEM offers can switch between 12 and 14 bags as part of the machine design and can be easily transported to different sites due to a narrow 12’ width. 

A farmer by trade, Ryan Williams of R & M Cattle Company in Farwell Texas, operates his own feed yard, a small dairy, and custom harvests forage crops for similar nearby operations in the area. 

Williams, who has bagged silage and forage since 2006, says the technique works particularly well for well on lower tonnage crops like high moisture corn, sorghum, wheat, hay, cottonseed, and alfalfa, which may not be worth putting up a pile for in smaller quantities. He believes that the biggest advantage of bagging is minimising shrinkage.

“The shrink is very low, about 1 to 2%, and the quality of feed is the best when bagged because it’s totally protected. There’s no mold, there’s no crust on top, none of that,” says Williams.

“You can keep the bag for quite a while until you need to use it. You can use some of it and stop. We’ve had silage [remain in bags] for three years before it was used,” adds Williams.

About 15 years ago, Williams switched to a Versa bagger in part because it was easier to maneuver and maintain. He also appreciated that the equipment is 'farmer friendly' without complicated controls and hydraulics. “Our bagger is easy to maintain; there are few specialty parts on the machine,” he says.

With silage an essential means of feed management for cattlemen, the use of bagging is now becoming an industry best practice used in conjunction with more traditional methods. Cattlemen who take advantage of this cost-effective, superior technology will promote the health and production of their herd as well as the efficiency and profitability of their operation for many years to come.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

Bestmix shares 10 features that every feed and petfood provider needs

March 8, 2024 - In an ever-evolving landscape, feed and pet food producers face a myriad of challenges, from managing raw material variability and fluctuating prices, to meeting stringent quality standards, labor shortages, and many more. How can you stay competitive and profitable in such a dynamic environment? Enter industry-specific software, that helps meet the demands of the industry. Here are the most essential functionalities that help you stay competitive and keep your customers happy.


1. Procision: managing complex raw material variability, balancing cost-effectiveness with product quality, and ensuring operational efficiency are very challenging for feed and pet food producers. 

BESTMIX® Procision provides the solution by optimising raw material usage, reducing the need for safety margins, and streamlining operations. Incorporating Procision into your operations guarantees cost savings, consistent product quality, improved operational efficiency, transparency, traceability, and adaptability to market fluctuations.

2. Multiblend: optimally redistribute allocation of ingredients, even in volatile markets.

Easily (re)calculate recipes, assess buying opportunities, and make swift and informed purchasing decisions. In a world where adaptability and data-driven insights are paramount, BESTMIX® Multiblend is the key to overcoming challenges, making sound decisions, and securing your business's future in the ever-changing feed and pet food-producing market.

3. Blend optimisation: enhancing efficiency and cost savings in the petfood and premix industry. 

By using Blend optimization you design blends or premixes that can be tailored to serve multiple end products. By embracing this innovative approach, manufacturers can simultaneously enhance their efficiency and lower production costs while reducing their environmental impact. This does not only secures a brighter future for the industry but also ensures that our beloved pets receive the best nutrition possible.

4. Ration calculation: effortlessly handle all aspects of formulation, while empowering advisors and sales teams with integrated ration functionality for individual animal precision.

BESTMIX® Recipe Management offers a groundbreaking solution, uniting multiple species and different industry standard models in one central platform. Premix and feed manufacturers can effortlessly handle all aspects of formulation while empowering advisors and sales teams with integrated ration functionality for individual animal precision. Tailor your approach with a choice of standard animal models or create custom ones, bridging the gap between manufacturers and farmers.

5. Quality control: start getting real, tangible returns out of your quality data.

Spend your time more efficiently by automating sample management thus leaving more time to improve your quality processes based on data-driven decisions. Quality control within our industry comes with a set of complex challenges ranging from risk mitigation at ingredient sourcing, overseeing the quality of (semi-) finished products, keeping up with quality standards and legislation, etc. Our cloud-based quality control software solution is tailored specifically to surmount these challenges indigenous to the industry.

6. BESTMIX Identification: a game-changer for the premix industry, offering a swift and efficient solution to ensure precise raw material verification at the intake gate.

Elevate your quality assurance, avoid costly recalls, and solidify your position as a symbol of excellence in the food and feed industry. In an industry where raw materials can be visually deceptive but have a profound impact when mixed incorrectly, accurate identification is of high importance. BESTMIX® Identification acts as a guardian at the intake gate, preventing faulty raw material intake that could compromise end product quality.

7. Compliant labeling: easily create labels that meet EU, US, and Canadian regulations with BESTMIX® Recipe Management software.

With their Labelling-as-a-Service functionality, you can seamlessly integrate BESTMIX® ERP or other, third-party software to automate your label generation process

8. Cloud solution: in a world where connectivity is key, BESTMIX ’s SaaS platform ensures your team is always connected, collaborating seamlessly, and driving productivity, no matter where they are located – in the plant or out rationing in the field.

Embrace the power of delighting your customers in real-time and gaining a real competitive advantage. In this dynamic and rapidly evolving feed industry, the future isn't a distant vision—it's here and now. As a trailblazer in Cloud and SaaS solutions, BESTMIX is shaping the way forward, with a complete solution - revolutionising how feed businesses operate and succeed.

9. Sustainability: learn how to reduce environmental impact, boost animal health, and maintain cost-efficiency

Learn how to reduce environmental impact, boost animal health, and maintain cost-efficiency. All you need to know about sustainable feed production: what is required from legislation and the market? How can I implement it in my company? At what cost? Why should I even consider introducing sustainability in my company? Discover how Bestmix technology empowers you to reduce environmental impact, boost animal health, and maintain cost-efficiency. 

10. ERP suite: streamlining procurement, sales, operations, finance, and risk management processes

In the nutrition industry, achieving operational excellence is key to staying competitive and driving growth. BESTMIX® ERP Suite empowers businesses to achieve efficiency, compliance, and customer satisfaction.  Industry best practice solutions cover critical areas such as recall and traceability, safety and compliance, quality and production, recipe development, label management, customer and product pricing, transport and distribution, and warehouse management.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

How to simplify feed industry challenges with software

March 8, 2024 - In the ever-evolving landscape of the feed industry, challenges persistently multiply, urging companies to adapt and seek innovative solutions. From navigating the complexities of carbon footprint calculations to staying compliant in the face of tightening regulations and incorporating artificial intelligence (AI) into daily operations, the industry is on a rough ride. Let's take a closer look at the key challenges facing the feed industry today. 

The top challenges in the feed industry

  • Carbon Footprint Calculation: Understanding and managing the carbon footprint throughout the value chain is no easy feat. With environmental concerns taking center stage, companies are under increasing pressure to monitor and reduce their carbon impact.  
  • Compliance Complexity: Regulatory bodies are imposing stricter rules and regulations on feed companies, necessitating a robust compliance strategy. Staying abreast of these changes and ensuring adherence is a formidable challenge.  
  • Risk Management in Commodity Trade: The volatility of commodity markets poses a constant threat to feed companies. Effectively managing raw material positions and mitigating risks in commodity trade is crucial for maintaining stability.  
  • Incorporating AI: The integration of Artificial Intelligence (AI) into business processes opens new possibilities. However, understanding how to harness the power of AI in a practical and effective manner can be a daunting task.  

How can industry-specific software help feed producers in dealing with these challenges?

In essence, industry-specific software acts as a strategic ally and plays a pivotal role in empowering feed producers to effectively tackle the multifaceted challenges they encounter, offering a suite of tailored solutions to streamline operations, enhance compliance, and navigate the complexities of the feed industry with precision and effectiveness.    

How can feed producers benefit from using industry-specific software?

  • React quickly and effectively to changes in ingredients’ availability and prices 
  • Allocate raw materials at the right time, to the right place, and at the right price  
  • Use real-time, accurate data on raw materials procurement ensuring that you are well-prepared and never caught off guard 
  • Operate big data volume and eliminate the possibility of mistakes 
  • Integrate quality checks with recipe management 
  • Stay compliant with evolving regulations and compliance processes, making them more manageable and less time-consuming 
  • Calculate and control the carbon footprint throughout the value chain 
  • Apply AI technology to optimise production processes, from predictive maintenance to overall efficiency improvement. 

Bestmix's latest webinar on Feed Industry Solutions: Simplifying Challenges with Software, co-hosted by All About Feed, delves into the critical challenges faced by industries and how specialised software solutions can effectively address them. Among the key topics discussed are the calculation of carbon footprints across the entire value chain, navigating increasingly stringent regulatory frameworks to maintain compliance, managing risks inherent in commodity trading to safeguard raw material positions, and integrating artificial intelligence into business operations for enhanced efficiency.

Leading the discussion is Karel Vervaet, a seasoned Sr. Product Specialist in Nutrition with a wealth of experience in IT development and consultancy for major players in the feed and pet food production sectors. With extensive experience in IT development and consulting for international feed companies, Karel focuses on the role of BESTMIX® in feed manufacturing organisations and its integration with other software. He also emphasises sustainability and the inclusion of environmental impact in feed formulation software.

For more information and to access the recording, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.

March 07, 2024

AFIA's Tumbarello to advise federal committee on animal food industry's supply chain concerns program

March 7, 2024 - The American Feed Industry Association (AFIA) is pleased to announce that Gina Tumbarello, AFIA's senior director of global strategies, policy and trade, has been appointed by US Secretary of Commerce Gina Raimondo to serve on the Advisory Committee on Supply Chain Competitiveness. Tumbarello will be instrumental in advising the committee on the development and administration of programs and policies to strengthen the competitiveness and resiliency of US supply chains used throughout the animal food chain.


"Over the past several years, our members across the animal food industry have experienced challenges fulfilling customers' orders in a timely and cost-effective way due to labour disputes, weak transportation infrastructure and political conflicts. While many issues have been resolved, we know challenges lurk around the corner," said AFIA President and Chief Executive Constance Cullman. "We are grateful that Gina Tumbarello will be able to serve as the industry's voice as it looks to proactively improve America's competitiveness in the future."

Established in November 2011, the committee advises the commerce secretary on crafting a comprehensive and integrated national freight infrastructure and policy framework geared toward supporting US export growth and national economic competitiveness. This framework is intended to propel US export expansion, fortify national economic competitiveness and elevate the efficiency of domestic and global supply chains, including those used by the feed and petfood sector.

In 2023, the US animal food industry exported over US$13.1 billion worth of feed and petfood products. Overall, the industry is estimated to generate over US$267.1 billion in sales, including US$98.4 million in value-added revenue to other industries across America.

For more information, visit HERE.

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.