July 03, 2017

03/07/2017: Nutriad strengthens USA sales team

 Nutriad has announced the hiring of two sales managers for their US organisation.

 The company has recently opened a factory and lab facility in Hampshire, Illinois, they have reported on their recent investments in high level technical and commercial staff. 

Grady Fain - Image courtesy of Nutriad
 Grady Fain, Senior Vice President, Sales and Business Development commented, "At Nutriad we are dedicated to building our sales team with top industry talent for providing best in class service to our valued customers. Our new hires confirm that commitment and we are excited to have them as Nutriad team members."

Chuck Middleton - Image courtesy of  Nutriad
 Chuck Middleton, residing in Idaho, joined Nutriad as a Dairy Nutrition Consultant. He has had a successful career in agricultural supplier organisations and has served on various advisory boards in the industry. Mr Middleton attended the University of Idaho and received a BS in both Agricultural Education and Animal Science. 

Kevin Stephens - Image courtesy of Nutriad
 Kevin Stephens, residing in North Carolina, joined Nutriad as Regional Sales Manager Southeast USA. Kevin brings extensive experience in the poultry, food and agricultural industry. Mr Stephens received his BSc at Marshall University. 

 Mr Fain added, "The US market faces new regulations; pressure on use of antibiotics and sees continuous consolidation. In that environment Nutriad is committed to take leadership in providing solutions for the challenges producers face today as well as future challenges."

 Visit the Nutriad website here. 



The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

03/07/2017: The new E B Bradshaw and Sons Mill by Omas Industries

Image courtesy of Omas
 In December 2016 Omas was chosen to be the technological partner for the new mill belonging to E B Bradshaw & Sons. The mill will be constructed in a new building alongside the plants completed in 1990 and 2005. 


 The project submitted was chosen because Omas combined the customer’s three main priorities: food safety and the purity of the flour to safeguard consumer health; reduced energy consumption and minimum CO2 emissions; architectural designs with reduced impact in an area with restrictive regulations in terms of hygiene and environmental safety. 

 The wheat cleaning line, as well as a vibrating separator, destoner and photoseparator, will be equipped with a 'Giotto Steriliser', the Omas separator provides optimum management of the degree of cleaning of the grain, due to the removal of the outer layers of lignin and cellulose. 

 With this process, developed exclusively by Omas, the surface of the caryopsis is scraped to remove the outer layers of the husk by varying amounts (from 0.2 to 2%), purifying it by removing all inorganic impurities such as fertilisers, weed killers, insecticides, soil, sand and metals, as well as organic impurities such as bacteria, fungi, mould and mycotoxins. 
Image courtesy of Omas

 Milling a grain that has had all of its inorganic elements removed will reduce the ash content of the flour, improve the colour and eliminate the presence of metals that are banned in flour used to make baby food. 

 The removal of weed killers, fertilisers and chemical disinfectants is essential since recent studies have cited them as the origin of many food intolerances and allergies, previously blamed on flour and baked goods. 

 Milling wheat that is free from organic impurities not only prevents contamination of the mill itself, but the result is microbiologically purified flour and bran, which can then be stored for longer periods but which are above all, free from bacteria, moulds, and mycotoxins, with great advantages for consumer health as a result. 

 The energy savings are achieved with a series of technologies including the most important, which is the Leonardo S roller mill with “Kers“ device. This technology uses electrical regeneration of the kinetic energy created between the milling rolls, which means a reduction in the roller mill’s power use of 50 percent

 Probes and frequency changers (VSD) are applied to the motors with higher power to make sure that only the energy required for each stage in the process is actually used. During the winter season, the mill will also recover the heat produced by the fans present in the plant, redirecting it throughout the building and therefore optimising energy use. This will in turn allow the plant to benefit from the tax breaks available with regard to CO2 emissions and to cut production costs to the benefit of all concerned. The mill will be remotely operated and thanks to independently controlled roller speeds, it will be possible to optimise milling yield according to the type of mix and flour. 

 As far as the new building is concerned, the construction work will be carried out by the client, following instructions and designs from Omas, making use of cutting-edge “Building Economy“ technology which will cut the height of the building by a whole floor. The roller mill motors are fitted directly to the rollers and therefore, there is no need for an expensive, noisy transmission floor, which means building weight and foundations are reduced by 25 percent. 

 The roller mills will be raised above ground, making access easier for inspection and cleaning underneath the rollers, for an added guarantee of absolute hygiene. This will also benefit the power supply, which will come from above, avoiding the need for excavation or channels that are always a source of infestation. 

 The building will be windowless, but it will have an air conditioning and recirculation system that prevents noise and dust emissions, guaranteeing not only energy savings but also, in the colder months, a constant temperature inside the building, which in turn prevents the formation of condensation and mould. The work areas are compartmentalised using soundproof walls and materials, making it possible to operate the plant while remaining within the limits set by noise safety standards. 

 For the original press release click here. 
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

July 02, 2017

03/07/2017: How to reduce power consumption in an animal feed plant by more than half

Since 2011, UFA’s Sursee poultry feed mill built in 1965 has been one of only a few unmanned feed mills in the world

The mill runs from 9pm until 5am without any operating personnel. Mechanical engineer Peter Hofer is a member of management and responsible for the entire production of UFA, the Swiss agricultural company specialising in animal feed. 

 
Using power as efficiently as possible for UFA’s large production volume is important for him and the company – for reasons of cost and for the sake of principle.

He stresses, “You can do a lot to use energy efficiently if you analyse the processes accurately.”

Working with the Bühler Technology Group, UFA has been particularly successful in optimising processes at its Sursee feed mill. The energy savings mean the investment pays for itself in just a few years. Until the beginning of 2015, an aspiration ventilator was installed with a conventional 75kW induction motor.

This ventilator dehumidifies and cools the steamed, pelleted feed before it is packed. For this, it draws the air through the material to be dried from the 10th floor of the production tower. The ventilation was controlled simply via a flap with the motor directly coupled to the power grid and always operating at fixed speed.

This ventilation system, which was state of the art when it was installed in the 1980s, needed to be replaced. “I read a technical article about a ventilation system at University Hospital in Zürich where, during a renovation, a new, highly efficient synchronous reluctance motor from ABB with a frequency converter was used. I was impressed by the figures that showed how much less energy it used," remembers Mr Hofer.

Precise motor design saves space and costs
Peter Hofer sat down with experts from Bühler to explore the potential efficiency improvements that renovating the ventilation system with an ABB drive package could bring. Together, they first thoroughly inspected the process and measured the power of the motor. The new plant was finally precisely designed along with specialists from ABB and Bühler.


Read the full article, HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

VIGAN company profile




VIGAN manufactures bulk materials handling systems, mainly:
  • Mobile pneumatic conveyors or vacuvators or grain pumps.
  • Pneumatic continuous barge unloaders and mechanical barge loaders.
  • Mechanical and pneumatic continuous ship unloaders for vessels up to post-Panamax.
  • Mechanical loaders for any size of ships.
VIGAN Engineering S.A is a Belgian company with its headquarters in Nivelles industrial area about 30 kilometres south of Brussels at the heart of the European Community.

VIGAN manufactures a complete range of pneumatic and mechanical conveying systems for products in bulk not only thanks to the supply machines but also by managing complete turnkey projects.

Nivelles city is easily accessible due to its proximity to European highways and about one hour drive to the port of Antwerp which allows excellent transport conditions for all its equipment to foreign countries.


All the company activities take place on the same 10,000 m² site which enables easy and very quick exchange of information among all departments including sales, engineering, manufacturing, quality control and after-sales technical assistance. VIGAN engineering department with 450 m² space boasts latest software technologies (such as CAO – CAM types)

According to the Vigan website, “For any free flowing materials like cereals, grains, seeds, animal feed, alumina, petro coke, chemicals, industry raw materials, VIGAN is your engineering partner and your solution provider”.

“VIGAN excellence is also recognized by hundreds of international references.
As an affiliate company from VAN DE WIELE group (which has an annual turnover of about 400 million USD and about 2,000 workers and employees in more than 10 different countries) and with more than 30 years of experience, VIGAN is a most reliable partner from your project ideas to their full completion and for your total satisfaction thanks to its service excellence and equipment performances.”

Visit the website HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine GFMT
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

03/07/2017: Bühler builds first industrial-scale insect processing plant in Europe

Bühler Insect Technology will build its first industrial plant to process black solider flies for animal nutrition together with its partner Protix in the Netherlands

Bühler will deliver the technology, equipment, and process know how for the rearing and processing of the insects and the feedstock preparation. Start of operation is planned for the first half of 2018.
 
Bühler insect technology and research and development
Image credit: Bühler

Andreas Aepli, CEO of Bühler Insect Technology, says, “With this first industrial insect protein production plant we will make an important step towards a more sustainable global food and feed value chain”.

Protein is an essential component of nutrition for both humans and animals. About 15 percent of the daily energy intake should be covered by protein, to build and repair the cells that sustain life.

Agriculture produces roughly 525 million tonnes of plant protein a year, found in corn, rice, wheat, or soybeans. However, today’s protein production is not sustainable: Only 25 percent of proteins land as vegetable proteins on our plates, while 15 percent are wasted and 60 percent are used to produce animal protein.

Furthermore, with the growing world population, protein production needs to double by 2050. Experts agree this cannot be achieved using traditional farming practices and resources, which is why alternative sources for protein such insects or algae are becoming increasingly important.

Insects offer a sustainable alternative: Grown on organic residues, they can recover up to 70 percent of nutrients, thus recycling these underutilised streams back to the food value chain.

Largest insect-processing plant on an industrial scale in Europe

In January 2017, Bühler and Protix founded the joint venture Bühler Insect Technology to serve the insect processing industry. Building the first black soldier fly processing plant in Europe together is the next step in this cooperation and will serve as a modular and scalable blueprint for future projects. The plant will be situated in the Netherlands and will serve customers in the feed industry.
  
Kees Aarts, Founder and CEO Protix, and Andreas Aepli, CEO Bühler Insect Technology
Image credit: Bühler
With construction starting this year, the plant is expected to be operational in the first half of 2018.

It will produce protein meal and lipids that are used in the animal nutrition sector to feed pigs, chicken, fish, and domestic animals. The black soldier fly larvae are fed carefully selected organic byproducts from local distilleries, food producers and vegetable collectors in the Netherlands, which further underlines the sustainability of the process.

Find more information about insects as a sustainable protein source on the 
Bühler website, HERE.

Find more information about Protix on their website, HERE
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

03/07/2017: Feed and poultry nutrition course provided through US Soybean Export Council

USSEC and the IGP Institute team up to provide training course in feed and poultry nutrition for Japanese participants

Feed manufacturing and nutrition standards are continually updating and becoming more detailed and precise in today’s operations.
  
Richard Miles, professor at the University of Florida, discusses feeding laying hens under heat stress and stressful conditions in the USSEC Japan Feed and Poultry Nutrition training.
Image credit: Kansas State University

Recently, the Kansas State University IGP Institute hosted a group from Japan to learn about feed and poultry nutrition.

The US Soybean Export Council (USSEC)–KSU Japan Feed and Poultry Nutrition training was held for eight industry professionals June 12–16, 2017.

This collaboration was done with USSEC organising the group, the Kansas Soybean Commission helping sponsor the course, and the IGP Institute at Kansas State University hosting the group and providing the technical training.

The course covered a variety of topics that discussed both sides of feed and poultry nutrition. These topics included digestive tract structure integrity and efficiency, broiler breeder nutrition and management, feeding laying hens under heat stress and stressful conditions, ideal amino acid profile and requirements for broilers and layers, maintaining quality when importing US grain and mycotoxin control, quality control on a feed mill and pelleting process for poultry feed production.

“I really enjoyed learning about the poultry nutrition from all of the professors in the course,” says Koji Gondo from Nihon Nosan in Yokohama, Japan.

“I am in poultry nutrition in my company so I will be able to use this information from the course for my corporation.”

Along with classroom lectures and discussions, participants were also toured the O.H. Kruse Feed Technology Innovation Center in Manhattan, Kansas; Bill Manville’s farm near Winchester, Kansas; Midwest Ag Enterprises in Kansas City, Kansas; DeLong Container Facility near Edgerton, Kansas; and a poultry farm near Syracuse, Missouri.

“The USSEC Japan Poultry course is a great example on how collaboration between organisations to enhance the usage and awareness of US soybean and soybean meal to an international market,” says Carlos Campabadal, course coordinator and IGP’s feed manufacturing and grain quality management specialist.

“We hope that they had an excellent experience in Kansas and that they are able to apply their knowledge at their respective companies.”

This is one example of the specialised trainings offered by the IGP Institute.

In addition to feed manufacturing and grain quality management, the institute holds trainings in flour milling and grain processing, and grain marketing and risk management.

To learn more about these other training opportunities, visit the IGP Institute website,
 HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

Interview: Paul Phillips, President of Maxi-Lift, Inc

Paul Phillips graduated from West Texas A&M in 1992 with a Bachelor’s degree in Marketing. This was to be the start of a very successful and very full career within the agricultural industry.

Paul received his MBA in 1995 from The University of Texas before attending several postgraduate courses including one in marketing at The Harvard Business School.

He is currently the President of Maxi-Lift, Inc., a worldwide manufacturer of plastic elevator buckets. He is also the Vice President of Marketing for Southwest Agri-Plastics, a sister company that manufacturer plastic products for the cattle, swine, chicken and egg industries.

Mr Phillips previously served as the Chairman on the Board of Directors and Executive Committee of the AFIA (American Feed Industry Association), he has served as a Representative of the AFIA to the International Feed Industry Federation in conjunction with the Food and Agricultural Organization of the UN, and has served as the past Chairperson for the Equipment Manufacturers Committee of AFIA.

He chaired the Exhibitor Advisory Committee for the joint meeting with AFIA, the U.S. Poultry and Egg Association, and the North American Meat Institute and was selected as the Member of the Year for AFIA in 2011.

Finally, Paul also holds several patents for new products used in the agricultural, industrial, and horticultural industries.




How did you come to be working in the elevator bucket building business?
I had several different options including working as the third generation in our family business. My grandfather was an entrepreneur and had started three different businesses.  My dad continued in his footsteps. I decided to work on a farm during my high school and college days and enjoyed the agriculture community. While Maxi-Lift is primarily a manufacturer of plastics products, it is intricately involved in the agriculture sector and it seemed to fit me better.

Has living in one of the best grain - wheat and maize - areas in the world provided innovation opportunities for your business?
Being in the heart of the the agricultural world and working with other extremely knowledgeable people in the agriculture industry, it is common to find innovative ways to improve the production and processing equipment to help our customer move more product, faster, and more efficiently.
Everyone is pushing to move more tonnes or bushels to achieve their necessary targets for shipments on rail or for export. With several of our new products, we are able to greatly increase the capacity of the plants, allowing them to turn corn, soybeans, and wheat faster.

How important is good handling and storage in terms of millers achieving maximum yields of product from grains?
Good storage and handling is critical to the success of the final product. Any type of damage to the corn or wheat will have a big impact on the value of the crop, in addition to the yield and nutrients found in them.
For example, we continue analysing the amount of damaged and broken grain from moving corn, soybeans, and wheat through bucket elevators. We want to preserve the entire kernel as it flows through the process without damaging it.

Is grain-handling technology universally understood?
I believe the more developed countries around the world have the newer technology that allows them to produce higher quality, more efficient, longer lasting systems. They tend to be more engineering focused and proactively help resolve many of the issues of grain handling and storage equipment. They use the latest software programs to not only design the equipment, but also to improve the flow of the material through the bucket elevators, conveyors, and spouts.
I also believe that other countries are starting to play catchup with the more developed countries. They are investing in their people, building better systems, and trying to improve their equipment so that it can meet the higher, tougher demands of customers.

What were your biggest achievements as Chairman of AFIA?
The American Feed Industry Association is the leading feed organisation in the USA.  Its members produce over 75 percent of all the commerical feed. AFIA is unique in that they bring all areas of the feed industry under one roof. This integration brings a strong diversity to the group, while also allowing each member to understand the industry more completely. Working side-by-side with each other on committees and the Board, this group helps resolve the important issues of the feed industry from every aspect. 
I have been involved with AFIA for over 15 years, working with the Equipment Manufacturers Committee the longest, and later with the Board of Directors and the Executive Board.
In 2015, I was nominated to be chair-elect, and this past year I served as the Chairman, it was a great honor to serve the feed industry in this role. We accomplished a lot over the past year.
I just finished my term in May, and will be working as the Chairman of the IFEEDER Foundation this next year to help support feed research and education for our membership as well as for the agricultural community.

Where do you see the grain handling industry in 20 years time?
The grain handling industry is growing in a few different directions.
First, the world will have to continue to produce more grain, feed, and flour to feed the booming population around the world. This means that we will have to find ways to not only grow more on less land, but also be able to move it more efficiently around the world.
Second, the lesser-developed countries need help from the other nations to learn better techniques for growing, storing, processing, and utilising these grains. We have to clearly understand our duty and obligation to find ways to help those who are less fortunate build their own food resources so that they can grow and thrive to support their own people and economy.
Over the coming years, it will be vital for us to find ways to help them sustain their own food systems which includes grain, feed, and flour.




See our data and privacy policy Click here