December 03, 2019

Mills are becoming autonomous: Reflections on the “mill of the future”

by Stefan Birrer, Head of Business Area Milling Solutions, Bühler

The principle and processes of the “mill of the future” are not clearly distinct from those used in mills today. But they do take up less space, are more energy efficient and operate increasingly more autonomously.

There is a long history behind milling grains. We know that hunters and gatherers were already using stones or mortars for crushing grains. With the increasing division of labor, the occupation of miller to process wheat, rye or spelt came into being. During the Middle Ages, the profession of miller in Europe came to be known as disreputable and dishonest because of all the possibilities for cheating. But sometime in the 16th century, Reich law decreed that it was an “honorable” and “guild-worthy” profession.
 

Challenges for millers
Today, millers around the world, whether their mills are large or small, are important suppliers for many different food producers - from the neighborhood bakery to international food corporations.

At Bühler, we have routine contact with our customers. We hear from mill operators about the changes that have taken place in their area of work over the past years, and how these changes affect their work and their needs in terms of mill expansion.

There are two increasingly big challenges which are shared by our customers: Businesses that process the flour - are demanding increasingly higher flour quality and guaranteed consistency within narrow parameters.

Along with the growing product diversity, based on desires by consumers, which the mill’s customers have to offer, goes the increasing demand for special flours. This confronts mill operators with the challenge of offering a constantly expanding range of flour products while maintaining consistent quality and keeping prices competitive. 


Read more HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

Ocrim company profile



The important investments made by Ocrim are the demonstration of its will to grow. Many are its activities all around the world - in particular, milling plants, feed mills, bio-ethanol plants, silos, cereal conveying lines and electrical installations; but the underlying factor in all this is the industrialisation - in other words the standardisation - of production processes in order to cut primary costs, thus offering competitive prices without jeopardising product quality.

This is an efficient policy on which Ocrim will go on concentrating its efforts in the future, attaining trust, loyalty and consolidating its market share. The challenge is to further improve itself but in a manner consistent with its strategic and commercial plan.

Ocrim’s partnership with Paglierani and long-standing collaborations with sub-suppliers complete the added value that Ocrim is able to offer its customers, demonstrating the Italian spirit in a determined search for product quality without compromise.
 

Visit the website HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine GFMT
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

December 02, 2019

No more grunt work

by BinMaster, USA

Sensors and software bring feed mills and farms together to simplify feed inventory
Feed mills and farms have often been opposing forces when it comes to feed management. Although they share a common goal of producing and delivering quality products, inventory management and delivery schedules create friction. Weekend deliveries, feed outages, and last-minute orders frustrate feed mills and run up costs for farmers.

Technology innovation from BinMaster bridges this gap, allowing feed mills and farmers to work in harmony. FeedView, a new inventory management solution, combines sensors and software to create a dynamic system that supports both entities in their goals.
 


Frustration on the farm
Historically, farmers have been faced with climbing bins, relying on guesswork, massive spreadsheets, and piles of paperwork to manage feed demands. This has resulted in unreliable inventory data and running low or out of feed at the most inopportune times. FeedView transforms this process, making current and projected feed inventory information easily available on any internet-capable device such as a phone, tablet or computer.

FeedView is a comprehensive feed management solution that combines wireless, battery-powered level sensors with a cloud-based, simple-to-use software. It automatically measures bin levels and projects consumption using historical consumption rates to help farmers project outages and know when to schedule deliveries.

Feed mills flustered
Mill managers are often victims of an emergency phone call. A farm is out of feed or will not have enough feed to get through the weekend and so mill staff are called to work overtime or on a day off to make an unscheduled delivery. Upon arrival, the amount of feed in the truck may not fit in the silo and can result in spills or wasted feed. These interruptions cost the mill money and necessitate extra charges be passed on to farmers, creating tension in the relationship.

Feed mills benefit from FeedView as farmers are better informed about their inventory situation and can be proactive in their ordering. Farmers will also know how much space they have in silos to prevent ordering too much feed.

Orders can be placed ahead of time or sent to the mill automatically using a feature in the FeedView software. Farmers also have the option of allowing the mill to remotely monitor feed silos on the farm and project what feed needs will be based upon historical use.


Read more HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

Brock Grain Systems company profile

  


Brock Grain Systems has a long-standing tradition of demonstrating innovative leadership in developing, marketing and supporting grain facility solutions worldwide.

- 1957 Brock was founded (Milford)
- 1976 Brock became part of CTB, Inc.
- 1997 CTB purchased the grain bin division of Butler Manufacturing (Kansas City, Missouri)
- 2000 CTB acquired ABC Industries’ grain handling equipment
- 2002 CTB acquired Beard Industries, Inc. (Frankfort, Indiana)
- 2012 CTB purchased the assets of Martin Industries, Corp. and its related subsidiaries including LeMar Industries Corp. (Des Moines, Iowa) and Riley Equipment Inc. (Vincennes, Indiana)

Stability in Motion®
Brock Grain Systems is a division of CTB, Inc., a Berkshire Hathaway Company. CTB has remained true to its tradition of Leadership Through Innovation®. CTB has adopted strategies for growth to enable it to continue to serve its customers with excellence and leadership far into the future.

Solid Together®
Working together with its independent dealers, Brock Grain Systems helps its customers achieve greater levels of business success by assisting, advising and consulting with them in selecting the best combinations of grain storage facilities, towers, catwalks, conveyors, aeration, drying and conditioning equipment.

For more information visit the Brock Grain Systems website, HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine GFMT
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

Come and join us at the Aqua Feed Extrusion Conference



The Aqua Feed Extrusion Conference, co-organised by International Aquafeed, Dr Mian Riaz of Texas A&M University and VIV is once again taking place one day before VICTAM Asia and Animal Health and Nutrition Asia!

This rendition of the conference will specialise in extrusion for aquatic feeds, and will be held one day before the exhibition on March 23rd. The full-day conference will feature a variety of industry expert speakers delivering innovative presentations on how users can make the best use of their extrusion machinery and aqua feed systems.

Tickets cost just US $199 and entitle attendees to full access to the conference, as well as two coffee breaks.


Read more HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

December 01, 2019

Grain entrapment

by Rebecca Sherratt, Features Editor, Milling and Grain

In this issue of Milling and Grain magazine we are very lucky to feature both a Guest Editor column as well as an interview with Mr Samuel Goldberg, Producer of the film ‘SILO: Edge of the Real World’.
Mr Goldberg’s film depicts the tale of Adam Fox and Clay Althoff who are both deeply affected by the death of a fellow community member via grain entrapment. The film delves into the often-overlooked dangers of the agriculture industry and thoughtfully considers both the risks and rewards of farming.
 


Grain entrapment is a danger that not only affects farmers, but people from all walks of life and so it is a surprise that the danger is not more widely discussed, especially in rural communities.

Grain entrapment takes place when an individual becomes sunken in unstable grain that collapses in on itself, trapping the individual inside. Once the victim is completely buried under the grain, it becomes grain engulfment, often resulting in death from asphyxiation.

The suction-like quality of the grain in a silo causes grain entrapment and engulfment to take place terrifyingly quickly. Human bodies take mere seconds to sink within grain and then only minutes before their bodies are completely submerged.

Bodies often take several hours to then recover, once the person engulfed is discovered to be missing. Entrapment often takes place in silos or grain elevators but can also take place almost anywhere where large bulks of raw materials are stored.

Statistics and prevention
Purdue University conducted a study in 2011 and its National Agricultural Confined Space Incident Database documented an alarming 900 reported entrapments since 1964. When searching these reported incidents for patterns, Purdue University discovered that the most common raw material wherein entrapment most often occurs is corn. As a result of this, the most incidents take place in states in America known for their corn production such as Illinois, Minnesota, Iowa, Ohio and Indiana.

Despite various regulations being put into place that are aimed to prevent grain entrapment incidents, deaths from engulfment reached an all-time annual high in 2010 with a reported 26 deaths. From 2009 to 2010 there was a 34 percent increase in cases of entrapment.

Over 70 percent of modern-day grain engulfment victims are minors working on farms. Smaller farms are exempt from the vast majority of federal labour regulations, thereby children working for parents often are not granted the same safety laws as those in larger farms, wherein those under 16 years of age are not permitted to enter confined spaces.


Read more HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com

Yemmak company profile



Established in 1965, Yemmak is Turkey's leading feed machinery manufacturer, providing industrial process solutions for the animal waste processing, chemical and biomass industries.

Through its deep industry experience spanning over half a century, Yemmak exports to 35 countries on four continents, and provides services in project consulting and engineering, special-purpose projects, automation, modernization, steel construction and after-sales support with a 250-strong staff lead specialist engineers at its 50,000 m2 area plant in Bandırma, Turkey.

Yemmak is among the few producers in Turkey and Europe that can manage machinery, process and turnkey projects from a single centre.

Yemmak recognises the key role of advanced technology in improving Turkey's prospects and believes R&D investments are crucial in this regard.

As a global brand, Yemmak exports 70 percent of its products to 35 countries including Egypt, Iran, Iraq, Syria, Israel, Lebanon and the rest of the Middle East; Azerbaijan, Turkmenistan and all other Turkish republics; and Russia, Ukraine, Armenia, Sweden and Panama. Providing low energy costs, the design, production, and assembly operations of the company are of high quality, selection, reliability, and efficiency.

Yemmak sees each project as a complete system, and identifies for its customers the most optimal solutions. Yemmak stands out with its distinctive projects. With the mission of transforming factories into manufacturers that turn out products with high marginal utility, Yemmak has thus far set up numerous of the highest capacity factories, producing feed for poultry, cattle and fish. It is currently establishing the largest turkey feed factory in Russia.

Yemmak's primary product groups consist of:

- Raw material intake and cleaning units
- Storage solutions for solid and liquid raw materials
- Grinders
- Mixer systems
- Blending units
- Pelletising technologies
- Weighing and bagging machinery
- Transport equipment
- Electrical power panels and control panels
- Automation systems


Yemmak reshapes production through environmentally friendly, sustainable and innovative technologies.

Visit the Yemmak website, HERE.
 

The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.


For additional daily news from milling around the world: global-milling.com



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