A catchy harvest, increasingly uncertain weather patterns and phasing out of the basic farm payment have focused arable farmers' attention on optimising grain quality post-harvest to maximise returns. And there is lots of new technology on the market to improve efficiencies, speed throughput and protect grain, which will be on display at the Midlands Machinery Show in November.
'It is critical to look after corn after it has left the combine,' says Richard Flach, co-owner of grain drying specialist Flach and le-Roy. 'The benefits of correctly and efficiently handling and storing grain post-harvest cannot be ignored any longer. All too often farmers spend £1-2m on a new combine – which they replace after five years – then just stick the grain in a shed until sold.'
There is a marked increase in inquiries for both grain handling and storage systems, he says. With quality systems lasting, on average, up to 40 years, family farms with a keen younger generation are currently reviewing on-farm facilities while they still have the basic payment to help finance replacing or upgrading equipment.
'This season some farmers have really struggled to get crops dry in time to meet market and storage requirements,' explains Andrew Head, managing director of grain handling firm BDC Systems. 'Those who understand the benefits of hot air temperature driers, such as the Svegma Continuous Flow Dryer, have seen how successfully they can manage wet, tricky and unpredictable harvests.'
Improving efficiency is also a key priority: More so, now than ever, in light of significant increase in fuel and gas prices. 'Farmers can save on fuel costs by maximising the sun's operating latent heat when on-floor bulk drying,' explains Mr Flach. 'Justify the cost of investing in technology which promises efficiency: Will that investment make for financial sense when only used for two months a year?'
The design of double drying systems makes for increased efficiency, according to Jorge Semiao, marketing manager at grain dryer manufacturer Alvan Blanch. 'Recirculating hot air saves fuel. These systems might retail for more money but there is huge operative efficiency.
'We are soon launching a smart controller which reads both the grain's input and output moisture levels and then automatically manages the drier to achieve desired moisture output,' he adds. 'Over the past two years 20 UK installations have trialled the system; the results and accuracy are great. The controller can be fitted to existing systems and has proven to reduce fuel costs.'
BDC Systems has already seen increased interest in its Moisture Monitor System (MMS). 'It samples grain from both incoming and outgoing elevators,' explains Mr Head. 'If grain is getting dried to 14 percent, it detects when moisture content goes above or below 14 percent and sends a text message. The MMS' system is remotely controlled to ensure correct levels are maintained.'
Garry Ingram, managing director at Master Farm – which specialises in mobile driers - admits that reinvesting in grain storage and handling is never a top priority for farmers. 'They tend to eke it out year after year because driers are only needed when weather is bad. At harvest they tear out their hair out for a few weeks then convince themselves next year will be ok,' he says.
'But mobile systems are certainly generating more interest. Today's models are more efficient and tend to hold their second-hand value – certainly better than a fixed system. And there are grants out there; you just need to be very astute to find them. There is a lot of paperwork involved but these machines are expensive so it is well worth the effort.'
The national logistics crisis highlights problems for producers who do not have enough long-term grain storage infrastructure. says Richard Jenner, member services director at grain marketing co-operative Openfield.
'The main benefit to co-operative membership is the opportunity to move grain to a network of storage facilities, enabling members to hold onto grain until the market improves. With the grain market moving c.£50/t during both of the past two years, the opportunity value lost has been significant for those who have had to sell immediately off farm.'
Membership also gives access to advanced technology, which would not be financially viable on individual holdings. This can add significant value to the crop, says Mr Jenner. 'Techniques like fine cleaning and colour sorting are becoming more prevalent as the requirements of the food and drink industries and the customers they serve are ever evolving.'
All of these industry experts will be available to speak to at the Midlands Machinery Show, which takes place November 9-10 2021 at Newark Showground, Nottinghamshire.
Tickets are now available for the event. Entry is free but advanced registration is essential.
For more information visit the Midlands Machinery Show website, HERE.
There is a marked increase in inquiries for both grain handling and storage systems, he says. With quality systems lasting, on average, up to 40 years, family farms with a keen younger generation are currently reviewing on-farm facilities while they still have the basic payment to help finance replacing or upgrading equipment.
'This season some farmers have really struggled to get crops dry in time to meet market and storage requirements,' explains Andrew Head, managing director of grain handling firm BDC Systems. 'Those who understand the benefits of hot air temperature driers, such as the Svegma Continuous Flow Dryer, have seen how successfully they can manage wet, tricky and unpredictable harvests.'
Improving efficiency is also a key priority: More so, now than ever, in light of significant increase in fuel and gas prices. 'Farmers can save on fuel costs by maximising the sun's operating latent heat when on-floor bulk drying,' explains Mr Flach. 'Justify the cost of investing in technology which promises efficiency: Will that investment make for financial sense when only used for two months a year?'
The design of double drying systems makes for increased efficiency, according to Jorge Semiao, marketing manager at grain dryer manufacturer Alvan Blanch. 'Recirculating hot air saves fuel. These systems might retail for more money but there is huge operative efficiency.
'We are soon launching a smart controller which reads both the grain's input and output moisture levels and then automatically manages the drier to achieve desired moisture output,' he adds. 'Over the past two years 20 UK installations have trialled the system; the results and accuracy are great. The controller can be fitted to existing systems and has proven to reduce fuel costs.'
BDC Systems has already seen increased interest in its Moisture Monitor System (MMS). 'It samples grain from both incoming and outgoing elevators,' explains Mr Head. 'If grain is getting dried to 14 percent, it detects when moisture content goes above or below 14 percent and sends a text message. The MMS' system is remotely controlled to ensure correct levels are maintained.'Garry Ingram, managing director at Master Farm – which specialises in mobile driers - admits that reinvesting in grain storage and handling is never a top priority for farmers. 'They tend to eke it out year after year because driers are only needed when weather is bad. At harvest they tear out their hair out for a few weeks then convince themselves next year will be ok,' he says.
'But mobile systems are certainly generating more interest. Today's models are more efficient and tend to hold their second-hand value – certainly better than a fixed system. And there are grants out there; you just need to be very astute to find them. There is a lot of paperwork involved but these machines are expensive so it is well worth the effort.'
The national logistics crisis highlights problems for producers who do not have enough long-term grain storage infrastructure. says Richard Jenner, member services director at grain marketing co-operative Openfield.
'The main benefit to co-operative membership is the opportunity to move grain to a network of storage facilities, enabling members to hold onto grain until the market improves. With the grain market moving c.£50/t during both of the past two years, the opportunity value lost has been significant for those who have had to sell immediately off farm.'
Membership also gives access to advanced technology, which would not be financially viable on individual holdings. This can add significant value to the crop, says Mr Jenner. 'Techniques like fine cleaning and colour sorting are becoming more prevalent as the requirements of the food and drink industries and the customers they serve are ever evolving.'
All of these industry experts will be available to speak to at the Midlands Machinery Show, which takes place November 9-10 2021 at Newark Showground, Nottinghamshire.
Tickets are now available for the event. Entry is free but advanced registration is essential.
For more information visit the Midlands Machinery Show website, HERE.
The Global Miller
This blog is maintained by The Global Miller staff and is supported by the magazine Milling and Grain
which is published by Perendale Publishers Limited.
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